SUB-PROCESS 06 — CNC Sheet Metal

Manual TIG Welding

Master welders perform precision TIG (Tungsten Inert Gas / GTAW) welds on stainless steel, aluminum, and copper alloys. TIG produces the cleanest, most visually refined weld bead among all arc processes — zero spatter, no slag, smooth 'stacked-dime' profile. It is the default choice when weld appearance, food-grade hygiene (AWS D18.1, Ra ≤ 0.8 μm), or radiographic inspection is required.

Manual TIG welding on stainless steel enclosure — precision arc welding

Specifications

MaterialsSUS304, SUS316, AL5052, AL6061, Copper
Thickness Range0.3mm – 5.0mm
Weld QualityX-ray and dye-penetrant inspectable
Joint TypesButt, lap, fillet, corner, edge

Capabilities

Cleanest weld bead — zero spatter, no slag
Full penetration with argon back-purge
Food-grade / sanitary per AWS D18.1 & 3-A Sanitary
Manual precision on complex joints

TIG vs Other Welding Methods

Multi-parameter comparison to help you choose the right joining method for your application.

ParameterTIG (GTAW)MIG (GMAW)Spot (RSW)Laser
Welding SpeedSlow — manual pace, 50–300 mm/minModerate — 1000–3000 mm/minVery fast — 0.1–0.5 s/spotVery fast — 10–5000 mm/min
HAZ WidthNarrow — 1–2 mmModerate — 3–5 mmVery narrow — <1 mmUltra-narrow — <1 mm
DistortionLowModerateVery lowMinimal
Filler MaterialOptionalRequiredNoneNone
AutomationManual / semi-autoSemi-auto / autoFully automatedFully automated
AppearanceExcellent — smooth stacked-dime beadGood — minor ripplesLimited — spot marks onlyExcellent — cosmetic seam
Best ForFood-grade, sanitary, visible jointsHigh-speed structural weldsHigh-volume sheet assembliesPrecision enclosures, thin-wall parts

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