LED Driver / Power Supply Enclosure — IP67
Driver enclosure for LED power supplies from 30 W to 200 W, sealed to IP67 when assembled. Die-cast or deep-drawn shell, strain-relief cable glands at both ends, mounting ears for luminaire interiors, and a terminal recess that keeps live parts inside the enclosure during servicing. Made by WERIX Metal from AL6063 1.0mm extrusion to a tolerance of ±0.1mm, finished with anodizing or powder coat. Typical order volume is from 500 to 50000+. Free DFM quote within 24 hours.
Engineering drawing available on request
Send your target specifications — we reply with a drawing and a DFM quote within 24 hours.
LED Driver / Power Supply Enclosure — IP67
Driver enclosure for LED power supplies from 30 W to 200 W, sealed to IP67 when assembled. Die-cast or deep-drawn shell, strain-relief cable glands at both ends, mounting ears for luminaire interiors, and a terminal recess that keeps live parts inside the enclosure during servicing.
| Part number | P-078 |
|---|---|
| Product type | Power Supply Enclosure |
| Industry | LED Lighting |
| Material | AL6063 1.0mm extrusion |
| Tolerance | ±0.1mm |
| Surface Finish | anodizing or powder coat |
| Manufacturing processes | extrusion profiling · end cap stamping |
| MOQ / Volume | from 500 to 50000+ |
LED Driver / Power Supply Enclosure — IP67: manufacturing notes
LED Driver / Power Supply Enclosure — IP67 has to survive its application, not just its inspection report. This page sets out how the part is actually made — the material decision, the forming sequence and the tolerance strategy — so a buyer or engineer can judge whether the specification matches the application before a drawing is even sent.
How the part is formed
The production route for this part is extrusion profiling, end cap stamping. Stamping moves the cost from the labour line to a hardened die, which pays off from a few thousand pieces upward: cycle time stops being a labour cost and becomes machine time, and every subsequent part inherits the die’s tolerances instead of the operator’s. Below that volume the same geometry is normally lasered and formed.
What ±0.1mm actually requires on the shop floor
The drawing calls for ±0.1mm. On a part like this that is a process decision, not an inspection decision: it fixes which machine holds the critical features, how the part is fixtured for each operation, and whether a formed feature can be checked after coating or has to be measured before it. We confirm the first article against the drawing and record the values, so the tolerance is demonstrated rather than assumed. If a dimension in your drawing is tighter than this part needs, it is usually worth relaxing it — over-toleranced features are one of the quietest cost drivers in a sheet metal quote.
Finishing: powder coating
anodizing or powder coat. Powder coating builds a film of roughly 60–120 µm per face and cures at 180–200 °C. Two consequences get designed for: the film adds to every mating dimension, and the cure temperature is high enough to move an unsupported panel, so stiffening or return flanges go in before the part reaches the oven. Colour is matched to the RAL range given on the drawing.
Frequently asked questions
- What is the minimum order quantity for led driver / power supply enclosure — ip67?
- The order range for this part is from 500 to 50000+. Below the low end of that range the tooling and setup are spread over too few pieces to be economic, so if you are prototyping we would normally build the first units from the same process route and quote the production quantity separately.
- Can the material be changed to reduce cost or weight?
- Yes — material substitution is one of the first things we raise in a DFM review, because it affects bend radii, welding process and coating system at the same time. Send the drawing and the service environment and we will set out the options.
- What finishing options are available for this part?
- The current finish specification is anodizing or powder coat. Powder coating, anodising, zinc or nickel plating, brushing and blasting are all available in-house, so the finish can be changed without changing supplier — and where the part will be seen, we match colour to the RAL or Pantone reference on your drawing.
- How long does production take, and what do you need from us to quote?
- Prototypes are typically 3–7 business days and production runs 7–15 days once the drawing is released and the finish is confirmed. To quote we need the drawing or CAD file (STEP, DXF, DWG, IGES or PDF), the material and finish, the quantity and the destination — and any tolerance or inspection requirement that is not already on the drawing. You get a DFM review with the quotation, not after it.
Sheet metal engineering guides
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