Surface finishes

Laser Engraving for Sheet Metal: Depth & Marking

Laser engraving is the only finish in this module whose output is a character rather than a surface. It works on every base metal and on top of anodizing, plating and powder coat, which makes it the natural answer to traceability, assembly marking and data-plate requirements. The specification is about legibility and depth rather than about a coating class.

Reviewed by Tom, Senior Process Engineer·Dongguan source factory · 11+ years in precision sheet metal
laser engraved werix logo metal — laser engraving sheet metal
Short answer

Laser engraving removes material to leave a permanent mark — typically 0.01–0.2 mm — with no coating involved, so it works on anodized, plated, coated and bare metal alike. What goes on the drawing is the text, the character height, the depth and the datum, plus where in the finishing sequence the marking happens.

What laser engraving is

Laser engraving uses a focused beam to remove material from the surface, leaving a mark that is permanent because it is the metal itself rather than an applied layer. Depth is the main process variable — typically 0.01–0.2 mm depending on the substrate and the contrast required. Because the mark is subtractive it works equally well on bare metal, on anodized aluminium, on plated steel and on a powder-coated surface.

Legibility, not depth, is the constraint. A deep mark holds its character better, but it costs more, puts more heat into the part, and on a thin or already-finished surface can be a problem. The drawing therefore states the character height and the depth, and legibility is judged against the smallest character the process can hold cleanly at the contrast required.

  • Subtractive: removes 0.01–0.2 mm to leave the mark
  • Works on all base metals, and over anodizing, plating and powder coat
  • Permanent — the mark is the material, not an applied layer
  • Specify text, character height, font, depth and datum
  • State whether marking happens before or after the other finishing steps

What goes on the drawing

Four things, and they are the difference between a mark and a rework. The text itself, exactly as it must read, including characters and punctuation. The character height, because legibility is governed by the smallest character. The depth, where the surface is finished and the mark has to stay clear of the finish. And the datum, so the mark lands in the right place on the part rather than approximately where the drawing implied.

The sequence question matters as much as the geometry. Marking an anodized part removes the anodic layer and exposes bright metal underneath, so light parts read dark and dark parts read light — excellent contrast, but the mark is only as good as the layer beneath it. On a plated or coated part, the mark has to cut through the coating, and stating the before/after-finish order avoids a mark that is half-filled by a coating applied afterwards.

InstructionWhy it is there
Text and punctuationExactly as it must read, including special characters
Character heightLegibility is governed by the smallest character
DepthTypically 0.01–0.2 mm; deeper costs more and adds heat
FontSome fonts lose strokes or open up at small sizes
DatumSo the mark lands where the drawing intends
Before / after finishA coating applied afterwards can half-fill the mark
What to specify for a laser-marked part

Mark type against substrate

The mark you can achieve depends on what the surface already is. On bare metal the mark is the natural metal colour — a slightly darker or rougher patch than the polished surface around it, which is legible on a matte part and weak on a mirror finish. On anodized aluminium it is the strongest case, because the beam removes the anodic layer and exposes bright metal, giving high contrast in both directions. On plated steel it cuts through the deposit, and on a powder-coated part it has to cut the film.

That is the practical argument for sequencing. Where a part needs both a finish and a mark, the order decides the legibility: anodize then mark gives bright-on-anodized contrast, whereas marking then coating can half-fill the mark. Where the mark is functional — traceability, a serial, an assembly code — the sequence is an engineering decision, and it belongs on the drawing next to the marking instruction.

Substrate / surfaceMark characterNote
Bare steel or aluminiumMetal colour, contrast depends on the surrounding finishWeak on a mirror-polished surface
Anodized aluminiumBright metal exposed; strong contrast both waysThe strongest laser-marking case
Plated steelCuts through the deposit to the base metalDepth must clear the plating class
Powder-coatedCuts the film to the coating or the metal beneathSpecify the order relative to the coating
Mark type against substrate

How WERIX specifies and executes it

Marking is coordinated with the finishing sequence under our specification and inspection, and it is scheduled with the other operations rather than after them by default. We specify the text, character height, font, depth and datum, and confirm the mark reads cleanly at the size on the drawing. ISO 9001 is the only management-system certification held; a laser mark carries no certification of its own, and this page does not imply one.

The judgement we apply at DFM review is legibility against cost. Depth buys character fidelity, and a mark that will be read at a distance or in poor light needs more of it than a mark read at arm's length. Telling us the reading condition — line-of-sight, scan requirement, or a human at the bench — is what makes the depth recommendation correct rather than generous.

Frequently asked questions

How deep is a laser engraving?

Typically 0.01–0.2 mm depending on the substrate and the required contrast. Deeper marks need multiple passes, which costs more and puts more heat into the part. State the depth you need rather than only the text, because legibility is governed by the smallest character the process can hold cleanly and by the contrast against the surrounding surface.

What character height should I specify?

Whatever the smallest character in your text needs to stay legible at the reading condition — line-of-sight inspection, a scan, or a person at the bench. Legibility is governed by the smallest character, not the average one, and marking to a readable size is cheaper than marking deeper to rescue a font that is too small.

Can you laser engrave an anodized part?

Yes, and it is the best case. The beam removes the anodic layer and exposes bright metal underneath, so light parts read dark and dark parts read light — strong contrast in both directions. What the mark needs is a sound layer beneath it, so sequence anodizing before marking and state the order on the drawing.

What is the difference between laser marking and etching?

Etching is a chemical process that treats the surface to change its reflectivity without removing metal; marking and engraving remove material and change the surface physically. Etching is faster and softer on the part; engraving is more durable and more legible, and it is what most traceability requirements are really asking for.

Does laser engraving damage the part?

It removes material, so there is a small heat-affected area around the mark. On a thin or already-finished surface the depth and the finish matter — state both, and where a part is heat-sensitive, say so. A deeper mark costs more and puts more heat in, which is why the drawing should give the depth rather than leaving it to the process.

Can you mark a part that will be powder coated afterwards?

It is possible, but state the order. A coating applied after marking can partially fill the mark and reduce its contrast. Where a part needs both, the sequence is an engineering decision that belongs on the drawing — anodize then mark, or mark then a coating thin enough to stay clear, are both workable; leaving it to production is not.

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