Glossary

Air Bending

Bending with the punch stopped above the die walls — the angle is set by ram depth, one die covers many angles, and the tonnage is lowest of the three.

Reviewed by Tom, Senior Process Engineer·Dongguan source factory · 11+ years in precision sheet metal
sheet metal bending process — air bending definition
Short answer

In air bending the punch presses the sheet into a V-die until the desired angle is reached, but the sheet only touches the punch tip and the two die shoulders — it never bottoms out. The angle is therefore set by ram depth, not by the tool geometry, which is why one die set bends 45°, 90° and 135° alike and why CNC depth control is the accuracy mechanism.

What Air Bending means

In air bending the punch presses the sheet into a V-die until the desired angle is reached, but the sheet only touches the punch tip and the two die shoulders — it never bottoms out. The angle is therefore set by ram depth, not by the tool geometry, which is why one die set bends 45°, 90° and 135° alike and why CNC depth control is the accuracy mechanism.

Why it matters on the shop floor

Air bending needs less tonnage than bottoming or coining — roughly a third of bottoming force at the same thickness — and tolerates small thickness variations. The price is springback: because the material is not fully seated, it springs back more, and the CNC compensates by overbending. Most modern press brake work, including every bend on our brakes, is air bending for exactly these reasons.

What to remember

  • Lowest tonnage of the three methods — roughly ⅓ of bottoming force.
  • One V-die serves many angles; tooling inventory stays small.
  • Springback is larger than bottoming, so CNC overbend compensation is routine.

Related terms

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