İçindekiler
Şimdi Online Üretim Tedariğinin Nasıl Çalıştığı
Özel sac metal parçaları tedarik eden bir mühendis veya satınalma profesyoneliyseniz, daha önceden daha çok seçeneğiniz var.
WERIX Modeli: Tek Fabrika, Tam Kontrol
WERIX Metal bir kaynak fabrikasıdır. 3.000+ metrekarelik üretim alanımızdaki her makine WERIX tarafından sahiplenilir ve çalıştırılır.
- Founded in 2015 in Dongguan, Guangdong — 11+ years of continuous sheet-metal and stamping operation
- 3,000+ sqm manufacturing space with 5 dedicated production workshops under one roof
- 5,000+ clients served across 30+ countries and 14 industries
- 98% on-time delivery rate
- No minimum order quantity for sheet-metal parts — from single prototypes to 50,000+ piece production runs
'İç Üretim' Gerçekten Ne Anlama Gelir
Tüm süreçlerin iç üretim olduğunu söylediğimizde, bu sadece kesim ve bükmeği değil, 9 sac metal alt sürecini kapsar.
| Process | Equipment | Key Specifications |
|---|---|---|
| Fiber Laser Cutting | Bystronic 6 kW, dual-pallet exchange | 0.3–5.0 mm, ±0.1 mm, 1500×3000 mm bed |
| CNC Turret Punching | 72-tool turret | 500 hits/min, 3.0 mm min hole diameter |
| CNC Press Brake Bending | Amada HG series, up to 200 tons | 2200 mm width, ±0.5° accuracy, springback compensation |
| Precision Shearing | CNC backgauge | 4000 mm max cut, 0.01 mm resolution |
| TIG Welding | Manual, full penetration | Zero spatter, food-grade / sanitary per AWS D18.1 |
| MIG Welding | Semi-automatic | 2–3× faster deposition, enables IP65-rated sealed enclosures |
| Spot Welding | Resistance welder | 0.1 s per spot, no filler material |
| Laser Welding | 2–6 kW fiber source | HAZ under 1 mm, seam width 0.2–2 mm |
| Metal Stamping | 25T–300T presses, in-house die shop | Progressive, transfer, deep-drawing; 200 strokes/min |
The In-House Die Shop
Stamping die fabrication — wire EDM, CNC grinding, and die tryout — happens in our own die workshop. Our standard progressive tooling is designed for 1,000,000+ strokes in typical applications — actual die lifetime varies by material, thickness, and part complexity. Because the die is built and tested on the same floor where it runs production, there is no shipping, no fitting mismatch, and no third-party finger-pointing if something needs adjustment.
Kalite Sistemi: Dört Aşama, Tek Fabrika
Kaynak fabrikasındaki kalite, aracı modelindeki kaliteden farklıdır.
- Stage 1 — Incoming Material: each batch of raw sheet is checked for thickness, grade certification, and surface condition before it enters production
- Stage 2 — In-Process Check: first-article inspection plus statistical random sampling at every workstation — laser, bend, weld, stamp
- Stage 3 — Final Inspection: dimensions verified against your drawing with precision instruments (CMM, calipers, micrometers). Tight-tolerance parts receive Zeiss CMM scanning with full GD&T validation
- Stage 4 — Shipment Audit: packaging, labeling, surface protection, and batch traceability confirmed before dispatch
What Our Clients Say About Quality
"Full material certs and FAI reports included — exactly what we needed Passed incoming inspection first time." — Lisa, Quality Assurance Lead. "Inspection report was included without us asking." — Pierre, R&D Engineer, France. Our first-pass yield on standard tolerance parts (±0.1 mm) stands at 98%+.
Parçalarınızı Anlayan Mühendislik Desteği
WERIX'teki her projeye, ilk örnektan kitlesel üretime kadar siparişi takip eden tek bir atanmış mühendis atanır.
- Pre-production DFM review covers: minimum bend radius, flange length, hole-to-edge distance, tolerance feasibility, and finish compatibility
- Your engineer provides a marked-up report with specific callouts — not generic automated checklists
- Design revisions are handled iteratively: upload a revised file, get updated pricing within hours
- For complex assemblies, the engineer reviews the full BOM for process consolidation and cost-down opportunities
DFM Feedback That Prevents Problems
"Pre-production DFM suggested increasing the bend radius on critical edges, which avoided cracking." — Pierre, R&D Engineer, France. "DFM feedback flagged a sharp radius that would have cracked — recommended 2 mm with a 3× bend radius. Their engineering team actually understands sheet metal." — Tom, Manufacturing Engineer, Germany.
Farklı Tedarik Modellerinin Karşılaştırması
Aşağıdaki tablo, üç ana tedarik modeli arasındaki temel farkları açıklamaktadır.
| Dimension | Source Factory (WERIX) | Online Platform / Marketplace | Supplier Directory |
|---|---|---|---|
| Who owns the equipment? | We do — 100% owned and operated | Varies — some own, some subcontract | N/A — directory only |
| Who makes your parts? | Our team, on our floor | Platform or network supplier | Supplier you contact directly |
| Quality control | 4-stage in-house QC, same facility | Platform standards, supplier-managed | No platform QC |
| Engineering support | Dedicated engineer per project | Platform-based project management | Direct with supplier |
| Communication | Direct to production engineer | Through platform interface | Direct with supplier |
| Pricing | Factory-direct, no middle layer | Platform pricing (includes margin) | Supplier-set pricing |
| Assembly & multi-process | All under one PO — PEM, weld, coat, pack | May require separate vendors | You coordinate separately |
| IP protection | Single named factory under NDA | Depends on platform policy | Depends on supplier |
| Quote turnaround | Within 24 hours | Seconds to hours | 2–5 business days per supplier |
| Minimum order | No MOQ for sheet metal | Varies by platform | Varies by supplier |
SSS
Yazan
Tom
Kıdemli Süreç Mühendisi
Sac metal işçiliği, CNC tezgah işçiliği ve yüzey işleme konusunda uzmanlaşmış deneyimli bir üretim mühendisi. Mühendislerin bilinçli tedarik kararları almasına yardımcı olmak için pratik rehberler yazar.
Projenize başlamaya hazır mısınız?
24 saat içinde DFM geri bildirimi ve teklif alın. Minimum sipariş miktarı yok.
