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Pat· 技術担当副社長アメリカ合衆国リピーター
2026年5月2日

レビューは購入者の原文(英語)です。

18 months in, Tom is still our go-to engineer on their side. What I appreciate is he doesn't just rubber-stamp our desig...

SPCC
Omar· サプライチェーン責任者アラブ首長国連邦
2026年3月28日

レビューは購入者の原文(英語)です。

400 SPCC control panel enclosures for our HVAC projects across Abu Dhabi. Jack was our main contact and he kept us in th...

SPCC
Rachel· サプライチェーン統括アメリカ合衆国リピーター
2026年3月15日

レビューは購入者の原文(英語)です。

Ordered 2,000 AL5052 parts for a kiosk enclosure project. Got the quote back in about 18 hours — pretty fast for a custo...

AL5052
Sarah· オペレーションマネージャーアメリカ合衆国リピーター
2026年2月28日

レビューは購入者の原文(英語)です。

Third order for aluminum housings now. What keeps us coming back is the consistency — finish quality has been identical ...

AL5052
...

受注実績から見た導入事例

購入担当者が最も気にされる数字とともに、匿名化した5件のプロジェクトをご紹介します。顧客名は秘密保持契約により非公開ですが、参照先との通話はご要望に応じて手配できます。

WERIX MetalWERIX Metal · Case Study
Tier-1 automotive supplier · Germany · Purchasing & QualityProgressive-die stamped mounting bracket assembly
Automotive / EV
数量範囲
60,000 pcs / month
公差
±0.05 mm
材料
SPCC 2.0 mm, zinc plated
リードタイム
24 days per release

課題 · The bracket had moved to a second supplier after the first die began producing burred pierced holes; rework had climbed to roughly 12% of each lot and the customer was paying for hand deburring on every shipment.

当社の対応 · We rebuilt the progressive die in our own tool room — 11 stations, revised punch-to-die clearance for the 2.0 mm SPCC, and a countersink station added inside the die so the chamfer no longer needed a second operation.

結果 · Burr-related rework fell to 0.4% over the first three months of production. Removing the off-line deburring step cut piece cost by about 18% while tightening the pierced-hole tolerance to ±0.05 mm, and every release now ships with a first-article inspection report.

Data-centre rack OEM · United States · Manufacturing Engineering19" rack side panels and PDU enclosures
Data centre
数量範囲
4,000 pcs / shipment
公差
±0.1 mm
表面仕上げ
Powder coat, RAL 7035
リードタイム
12 consecutive months on time

課題 · Panels up to 1,200 mm long bowed slightly after the powder-coat oven, so rack assembly teams had to force panels into position and the finished cabinets showed uneven door gaps.

当社の対応 · We pre-stress-relieved the bends and moved the panels through the cure oven on a jigged rack instead of a flat tray, then added a flatness check with a dial gauge on a granite surface plate before packing.

結果 · Flatness across a 1,200 mm panel is held within 1.5 mm, and 12 consecutive monthly shipments arrived on schedule with no flatness rejections. Panels and PDU enclosures now ship in the same mixed pallet, which removed one inbound handling step for the customer.

Packaging machinery builder · Netherlands · Technical PurchasingControl cabinet enclosures and harness brackets
Industrial automation
数量範囲
300–800 pcs per order
公差
±0.2 mm
材料
SPCC 1.2 mm
リードタイム
3–4 orders per year

課題 · The customer’s cabinet drawing placed ventilation slots directly beneath two internal mounting bosses, so the thread inserts would have broken through the slot edges during assembly — a fault only visible once the first cabinets were fitted out.

当社の対応 · Because the DFM review happens before quoting, our engineer flagged the conflict in the same 24-hour turnaround: the slot bank was shifted 18 mm, a stiffening rib added across the door opening, and the insert position adjusted without changing the cabinet envelope.

結果 · No re-tooling was needed and the customer avoided rebuilding a batch of cabinets. Repeat order flow continued at three to four releases a year with the same drawing revision, and the rib addition removed a visible door flex that had been reported in the field.

Semiconductor equipment maker · Japan · Process Engineering304 stainless shielding plates for cleanroom tools
Equipment / semiconductor
数量範囲
50–200 pcs per release
公差
±0.05 mm
材料
304 stainless, 1.5 mm
表面仕上げ
Brushed, Ra ≤ 0.8 µm

課題 · Handling scratches on the brushed surface were being read as contamination during the customer’s incoming inspection, and each rejected plate had to be re-brushed and re-cleaned before it could be fitted.

当社の対応 · Brush direction is now fixed across the whole plate so the grain reads uniformly, both faces are masked with PE film immediately after grain finishing, and plates are packed individually in clean bags rather than stacked.

結果 · Incoming inspection rejections dropped to near zero, and surface roughness is certified at Ra ≤ 0.8 µm on the inspection report that ships with each lot. The customer has since moved two additional plate families to the same drawing standard.

Battery-storage integrator · Spain · Product EngineeringBESS module trays with heatsink brackets
New energy / BESS
数量範囲
2,500 pcs / month
公差
±0.15 mm
材料
SGCC 1.5 mm + anodised brackets
リードタイム
18 days per release

課題 · The original 2.0 mm tray showed measurable deflection under a 45 kg module during transit testing, and the extra gauge added cost and weight the customer’s mounting frame was not designed for.

当社の対応 · Our engineer ran a rib-pattern study with the customer’s load case, replaced the flat tray floor with a formed rib layout and switched the heatsink bracket to anodised aluminium, keeping the mounting hole pattern unchanged.

結果 · The tray passed ISTA-3A transit testing on the first submission at 1.5 mm gauge, cutting tray weight by about 12% and removing the need for a mid-span stiffener. Volume has held at 2,500 trays a month across three module variants.

顧客名は相互秘密保持契約により匿名化しています。記載の数値はすべて当社が発行した検査記録および出荷記録に基づきます。初品検査報告書・寸法検査報告書・輸送試験結果はご請求によりご提供します。